Sandvik Rock Processing has initiated an innovative programme to enable mining operations to replace outdated spiderless and legacy hydrocone crushers with the next-generation Sandvik 800i series cone crushers.

The programme offers special pricing, warranty support, ramp-up assistance and access to digital tools to help customers reduce total cost of ownership while boosting efficiency.

“By taking advantage of the X-change programme customers can replace older technology with our high-performing Sandvik 800i range at a special price, while also gaining access to warranty support, ramp-up assistance and Sandvik’s advanced digital tools, all of which add up to significant operational savings,” says Sandvik Rock Processing crushing business line manager PC Kruger.

Kruger explains that customers upgrading through the X-change programme can expect up to 30% improved availability and up to 25% more final product delivered to downstream processes thanks to the new series cone crusher’s state-of-the-art automation and robust mechanical design.

Equipped with the Sandvik ACS-c 5 automation system, the 800i crushers offer rapid liner calibration, helping to reduce downtime and boost productivity. The automation system also includes role-based functionality, guided alarm responses for operators and access to historical and real-time data for proactive planning and performance monitoring.

The crusher features a direct-drive design that helps reduce energy loss, a strong unibody structure and top-down maintenance access to simplify servicing. Other enhancements include constant liner performance chambers and a variety of chamber profiles to adapt to specific applications, double-sealed pinion shafts and non-welded bottom shell wear liners with plastic-free fasteners.

The Sandvik 800i range is designed to support sustainable, efficient operations in a variety of applications including three-stage crushing circuits, SAG/AG mill pebble crushing, heap leach operations, lump ore processing and integration with high-pressure grinding roll systems. The cone crushers are designed to deliver finer particle sizes to enhance downstream performance and reduce energy consumption.

The crushers are fully compatible with SAM by Sandvik, the company’s cloud-based digital assistant that allows customers to monitor equipment in real time, receive alerts, track performance and order parts.

Kruger emphasises that the X-change programme is more than an upgrade and is a strategic opportunity for mines under pressure to increase efficiency, reduce energy consumption and extend asset life. With structured pricing, digital support and reliable aftermarket services built in, the programme provides a clear and cost-effective pathway to modernising crushing circuits.

“Upgrading to the Sandvik 800i via our X-change programme provides a structured path to improve safety, increase availability and enhance productivity across crushing operations,” Kruger concludes.